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Nuclear fuel for EGP-6 reactors

With respect to design, FAs for EGP-6 reactors represent tubular fuel rods with steel-made claddings, which are placed in graphite cartridge. A 30-year experience of FAs’ operation has demonstrated a high level of their reliability.

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TVEL Fuel Company Address:
49 Kashirskoe shosse,
Moscow 115409
Tel.: +7 495 239-49-22,
+7 495 988-8282 (commutator)
Fax: +7 495 988-8383 ext. 6956
E-mail: info@tvel.ru  

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Fuel assembly fabrication
Fuel assemblies (FA) are manufactured by JSC Mashinostroitelny Zavod and JSC Novosibirsk Chemical Concentrates Plant.

JSC Mashinostroitelny Zavod has been manufacturing VVER-440 FA (serial production) since 1971. JSC NCCP commenced the production of this type of FAs in 1997. Presently, these enterprises are the alternative suppliers of nuclear fuel to the reactors of such type. FAs are supplied to the countries of Eastern Europe, CIS countries and Finland.

In the 1970’s JSC Mashinostroitelny Zavod started serial production of fuel for Beloyarsk NPP with BN-600 reactor.

JSC Mashinostroitelny Zavod manufactures FAs for RBMK reactors. In 1973 the enterprise commenced serial production of FAs for RBMK-1000 and in 1982 – for RBMK-1500. Presently these reactors are run with the fuel with burnable poison which improves nuclear safety thereof and ensures better economic indexes.

In 1978 JSC Mashinostroitelny Zavod started serial production of fuel rods and FAs for commercial VVER-1000 reactors. Now this fuel is successfully used at NPPs in Russia, Ukraine and Bulgaria. The fuel manufactured by TVEL Fuel Company enterprises will be used at NPPs under construction in China, Iran and India.

To meet NPPs demands for the fuel with improved stability to changes in geometry JSC MSZ and JSC NCCP have developed and facilitated serial production of such fuel. The fuel design provides the possibilities for its upgrading.

In 2003 JSC NCCP commenced TVSA and TVSA-2 fuel assembly fabrication. Thus, the two enterprises became alternative manufacturers of VVER-100 fuel.

In addition to the fuel fabrication for commercial nuclear power plants, the TVEL Fuel Company also supplies fuel to research reactors in Russia and some foreign countries (Hungary, Kazakhstan, Poland, Czech Republic, Ukraine). JSC TVEL supplies fuel to all existing icebreakers Arktika, Rossia, Taimyr, Sovetsky Soyuz, Vaigach, Yamal, lighter ship Sevmorput (unique Russian ice-breaker and transportation nuclear-propelled ship) and other commercial vessels of the Russian Marine Fleet.

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Questions & Answers

Nuclear fuel means fuel assemblies (FAs). FA is a complex construction, the main element of which being a bundle of fuel rods made from stainless steel or zirconium. A bundle of fuel rods is filled with uranium dioxide pellets, enriched to 5 % U235. Rods, sealed tightly and loaded with fuel pellets, are called "fuel rods". In order to reduce the gaps between fuel rods and to acquire the necessary structural rigidity, fuel assembly has a number of structural elements: tailpiece, cap and a set of spacing grids. In some cases, they are equipped with a shroud tube. Depending on the reactor types FAs have different number of rods.

Nuclear fuel is delivered by air, sea, railway and motor special transport. Previously, it is placed in high-strength metallic containers, specially certified for transportation of nuclear materials. A special route and transportation schedule are worked out; an additional control of safe transportation on the way is provided. Fuel transportation has never experienced a single accident resulted in enhancement of radiation background.

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